Improved mounting for Glass Bead Projection Screen

Screen-back-detail

screen-back-modified-with-french-cleats
Moving into the new place gave me a chance to update the half-assed method I’d used to hang my original Glass Bead Projection Screen per a comment from a reader that went up on the original makeprojects.com link shortly after the project first published back in 2011. That link’s long dead and unfortunately the comments didn’t survive the transition to the new link on MAKE’s WordPress platform, so I can’t give credit where credit is due. If you were the commenter in question, please do drop me a line and I will update this page accordingly.

cleats-detail

cleats-on-wall

In any case: The suggestion was to hang the screen using a french cleat (Wikipedia), which proved to be a great idea. I ripped the cleat myself on our table saw, and opted for a 30 degree cleat angle. Attaching the cleat to the back of the screen was a bit tricky because of the vertical support members in the screen frame, but I figured out a way to do it by splitting the cleat into three parts. These were first glued to the back of the hardboard screen itself using carpenters glue, then secured with short wood screws that penetrate into the screen but not all the way through. These had to be installed in pre-drilled holes to keep from causing bumps to rise on the screen surface, and the drilling depth had to be carefully controlled to keep from penetrating all the way through. Finally, the cleats were secured to the adjacent vertical frame members, at their upper corners, using short steep corner brackets and their bundled screws.

screen-in-place

Curb Score of the Year – 2012

This DeWalt DW911 jobsite radio was out by the trash bins on bulk pick-up day in my folks’ wealthy Austin suburb a couple months back. It’s got a nice AM/FM stereo receiver with an AUX input, decent speakers, and a port in the back to charge a DeWalt or DeWalt-compatible tool battery pack. If it’s not plugged into the wall, it can run off the battery pack instead of charging it. All that, plus DeWalt yellow. For which I am a complete sucker.

Anyway. Somebody threw it out, and I grabbed it. These cost like $100, new, and I’ve been eyeing them in the big orange store for years but could never really justify the expense. Unsurprisingly, this one didn’t work at all when I plugged it in. Getting the case open was a bit of a trick; it turned out to be glued shut along the seam. I took all the obvious screws out and would’ve wasted a lot more time and done a lot more damage looking for the “hidden” screws if some thoughtful soul hadn’t figured out the glue thing and taken the time to share their discovery on FixYa. Thanks, man! A few strategic whacks with a rubber mallet opened it right up.

Anyway, once I got it open, it turned out to be a fuse. I love it when that happens. And I even had the right spare on hand in my parts box. Happy.